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Capillary Design Rule

One of the basic principles to achieve an optimized wire bonding process is through a proper capillary design selection. The synergy of different process variables coming from wire, substrate, bond pad metallization, and wire bonder is influential to final geometrical design of the capillary.

Abbreviation used for Capillary & Wire Bonding:

Abbreviation used for Capillary & Wire Bonding - Dimensions Abbreviation used for Capillary & Wire Bonding: - Dimension

Descriptions   Abbreviations   Descriptions  Abbreviations
Hole Diameter H Wire Diameter WD
Chamfer Diameter CD Bond Pad Pitch BPP
Chamfer Angle CA Bond Pad Opening BPO
Tip Diameter T Loop Height LH
Face Angle FA Free Air Ball FAB
Outside Radius OR Mashed Ball Diameter MBD
Main Taper Angle MTA Ball Height MBH
Bottleneck Angle BNA Ball Contact Diameter BCD
Bottleneck Height BNH Electric Flame Off EFO


Bond Pad Pitch (BPP) – is defined as the center distance between two adjacent bond pads.

Bond Pad Opening (BPO) – is defined as the unpassivated area of the bond pad where the actual ball bonds are ultrasonically welded.

Critical Loop Height (CLH) – is defined as the height of the loop that
is in-line with the centerline of the capillary when viewed from the
side or parallel to the adjacent wire. Once the wire passed the
centerline, the capillary has already cleared and no adjacent loop
disturbance is observed.
Bonding Critical Loop Height (CLH)

Capillary Profiles Affecting Ball Bond

Capillary Profiles Affecting Ball Bond

  • H: Hole Diameter
  • CD: Chamfer Diameter
  • CA: Chamfer Angle
  • FAB: Free Air Ball
Capillary Profiles Affecting Stitch Bond

Capillary Profiles Affecting Stitch Bond

  • T: Tip Diameter
  • FA: Face Angle
  • OR: Outer Radius
  • Capillary Finishing
 
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